Simultaneous 5-axis machining center

Photo courtesy of DN Solutions

The DVF 5000 Second Generation is the latest member of a family of simultaneous 5-axis vertical machining centers (VMCs). Building upon the success of its predecessor, the latest version features a larger table, increased work envelope, and faster speeds.

The new DVF 5000 facilitates machining of complex shapes and curved surfaces in a single setup. The cooling system and standard thermal displacement compensation ensure high precision machining during prolonged operation. Its bed structure enables precise machining of workpieces weighing up to 400kg (882 lb). The unit’s X, Y, and Z-axis feed rates double the speed of its predecessor. Additionally, it showcases a 25% increase in B- and C-axis rotation speed, now at 25rpm, alongside a tool-to-tool time of 1.3 seconds and a chip-to-chip time of 3.8 seconds, making it 28% faster than its forerunner.

The machine offers greater flexibility with enlarged workpiece and clamping tool sizes. The 630mm diameter x 450mm H (24.8" dia. x 17.7" H) table accommodates a maximum workpiece size of 600mm diameter x 500mm H (23.6" dia. x 19.7" H) – a 26% increase in table size and 32% increase in maximum machining area.

Additionally, the machine’s X-, Y-, and Z-axis travel distances increase to 650mm, 520mm, and 480mm (25.6", 20.5", and 18.9") respectively. The 43% increase in the working envelope facilitates integration of automation units for material loading and unloading.

The VMC comes standard with a 20,000rpm high- rigidity spindle and a robust columnar structured table to facilitate machining materials ranging from high-speed aluminum to difficult-to-machine titanium, Inconel, and cobalt chromium (CoCr).

Users can select controls from FANUC and Siemens with accelerated data and programmable logic controller (PLC) processing speeds, spanning from programming and program verification to machine setup and machining. FANUC NCs’ collision prevention system (CPS) actively monitors internal materials, tools, and axis feed units in real time to avert potential collisions and prevent damage.

See a demonstration of the DVF 5000 Second Generation at IMTS 2024.

IMTS 2024 booth #338900