The demanding aircraft industry constantly challenges aerospace manufacturers to look for ways to improve processes, reduce downtime and ultimately increase productivity. Inherent in engine component designs is a high degree of quality and tight tolerances. The work materials – heat resistant super alloys (HRSAs) – have poor machinability, adding to the difficulty in machining these parts.
As a cutting tool manufacturer, NTK develops innovative high-quality products to ensure there is no effect on the integrity or surface finish of the part while enabling higher productivity.
A current customer recorded an amazing 50 minutes of tool life by effectively programming tool paths to use the face of the 12mm end mill for areas of the operation then tilting the end mill to strategically machine with the edge of the ceramic end mill. This is a dramatic result that showcases the capabilities of NTK’s Workhorse SiAlON ceramics. Rough turning operations on the hub area of these Inconel 718 parts is where RPGX style inserts in SX9 easily machine through the layer of scale at 900sfm to 1,100sfm with higher feed rates and heavier depths of cut than whisker grades can handle.
To develop a cutting tool material that will allow manufacturers to keep up with production demands, NTK has made a true contribution
NTK Cutting Tools USA
http://www.ntkcuttingtools.com
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