On the Radar

Compact Linear Translation Stage
The LPS-45 linear translation stage is designed to position samples along a precisely guided path with distances up to 1". The position of the moving platform is measured by an optical linear encoder with nanometer resolution and controlled in closed-loop operation by a compact electronic motion controller.

Several versions are available, for applications in air, vacuum, and non-magnetic environments. With compact dimensions and a low profile of 15mm, the stage offers a standard travel range and can be scaled up for longer ranges, if required.

An integrated piezo inertia drive provides high holding forces of 10N and runs quiet, due to its high operating frequency beyond the range of human hearing.

When at rest, the maximum holding force is available, locking down the platform and leading to better long-term stability. In addition, no drive current is required, and consequently, no heat generated. A proprietary closed-loop controller eliminates backlash for nanometer-scale precision.

LPS-45 Linear Translation Piezo Nanopositioning Stage

• Vacuum version
• Optical encoder, 2nm resolution
• Piezo inertial drive (stick-slip)
• 1/2" and 1" travel
• Velocity of 10mm/sec
• Load capacity up to 1kg

Read about PI products on the Curiosity Mars rover: http://bit.ly/13CsNxq.

PI (Physik Instrumente) LP
Auburn, Mass.
www.pi-usa.us

Five-Axis Workholding Options
Five-axis machining varies from very small to extremely large and requires the right workholding to obtain optimal machining results, but no single workholding option solves all needs. Part complexity and size requirements coupled with machine capabilities and limitations dictate what works best.

To meet these challenges, Kurt engineers have expanded the company’s 5-axis workholding to include 15 different options to provide the solution that can offer the most cost-effective platform, highest clamping force, highest productivity, and reduced downtime. These 15 options are capable of holding parts sizes from 0.15" up to the size of the CNC machine table. Also included in the lineup are low profile and high profile designs, risers to lift parts higher off the table to achieve additional clearance, and options to bolt directly to the machine table.

Workholding Highlights

• MaxLock self-centering multi-axis vise
• Available in reversible 2.5" and 4" jaw widths
• Adjustable centerline so multiple vises can easily be aligned

Free Downloadable Resources at http://bit.ly/KBukW6

Kurt Mfg. Co.
Minneapolis, Minn.
www.kurtworkholding.com

High Speed Slant CNC
The compact TTL-20L high speed CNC turning center features a 30° true slant bed with one-piece heavily ribbed Meehanite casting design. The high-speed 10-station servo turret features 0.2-second index time and is supported with a reinforced saddle to handle the heaviest cuts.

Featured Demo Videos: http://bit.ly/16fNrEv

YMT Inc.
Brea, Calif.
www.ymtcnc.com

Exchangeable-Tip Drill for Stainless Steel
Part of a new generation of exchangeable-tip drills designed to save time and reduce hole costs, the CoroDrill 870 for steel and cast iron drilling is now available for stainless steel.

The drill can be tailored to optimize applications through diameter range, steps, and length possibilities. Holes can be made more efficiently and closer to the specifications required.

Cutting edge geometries and grades provide a safe cutting process, allowing for increased penetration rates while maintaining chip control and increasing tool life. Grade GC2234 includes a fine grained, high-chromium substrate and a new PVD coating with optimized composition for ISO M drilling (stainless). The thin AlTiN PVD coating includes enhanced adhesion steps resulting in longer tool life and increased chipping resistance.

Quick Facts

• Diameter range: 10.00mm - 26.65mm (0.394" - 1.049")
• Lengths: up to 8x drill diameter standard
• Hole tolerances of H9 - H10

Visit the Sandvik video pages at http://bit.ly/19BFHMO.

Sandvik Coromant
Fair Lawn, N.J.
www.sandvikcoromant.com/us

Laser System
The Optiplex 3015 4kW fiber laser is designed to process reflective materials with greater thicknesses and at greater speeds than its CO2 counterpart and can cut up to 0.750" in stainless steel and 0.625" aluminum accurately. The fiber design can also reduce operating costs for applicable material types and thicknesses, according to the manufacturer. The machine uses PreView CNC Control that features a user-friendly 15" touch-screen control and automatically determines the required processing conditions for the material prior to cutting. A powerful 6kW and expanded 4020 (6ft x 12ft) configuration is also available.

Watch brief Optiplex case studies on YouTube: http://bit.ly/1aYVn0A.

Mazak Optonics Corp.
Elgin, Ill.
www.mazakoptonics.com

Secure IT Router
The EDR-810 Gigabit-performance secure router with built-in managed switch helps protect automation networks from cyber attacks.

With the EDR-810, integration of security and networking functionality into a single device means additional savings in deployment cost and effort. Furthermore, this solution helps reduce power consumption, panel space, and is priced at the same level as a typical managed switch only.

An industrial-grade 8+2G secure router with Firewall/ Network Address Translation (NAT)/ Virtual Private Networking (VPN), and managed L2 switching functions, the unit can transmit data efficiently while protecting the network and critical devices from cyber attacks. The EDR-810 withstands hazards such as high EMC interference and extreme temperatures.

Read manufacturing automation case studies at http://bit.ly/1dWoDWS.

Moxa Americas Inc.
Brea, Calif.
www.moxa.com

Rechargeable Battery Backup for CNC Machines
A rechargeable battery unit kit provides reliable long-term backup power for CNC machines and eliminates the use of disposable batteries, providing a more environmentally-friendly solution. As a result, there is no machine downtime due to dead batteries and no scrap parts due to loss of machine position. Since it’s rechargeable, the battery removes the cost, hassle, and inconvenient timing of replacing disposable batteries.

The unit enables one CNC system to be connected from a power source to the servo amplifiers, and it contains a rechargeable battery and charging circuit that supplies backup power to absolute pulsecoders and separate type detector units.

The kit includes all the necessary cables for one CNC system to be connected from a power source to the servo amplifiers and a connection manual. This kit is designed to be installed with Alpha, Alphai, or Beta i servo amplifiers and separate type detectors.

Unit Features

• Charging circuit monitors the voltage
• Charges the battery when the voltage becomes low
• Works only when necessary
• Average life span of 10+ years

See tips, technology, and webinars on video at http://bit.ly/18Q9a3h.

Fanuc America Corp.
Hoffman Estates, Ill.
www.fanucamerica.com

Portable CNC Machining Center
Designed for second operation machining, TRAK 2OP streamlines a shop’s workflow by bringing an additional spindle quickly and easily to an operator idled by the cycle time of his primary machine.

The product utilizes ProtoTRAK CNC technology with conversational language programming. Programs can be generated either at the machine or remotely to perform tasks normally associated with second operation machining including: drilling, tapping, countersinking, face milling, and the machining of profiles, pockets, and bolt hole patterns.

A TRAK 2OP can be placed near a primary machine that is performing both primary and secondary operation machining. Once it is in place, the primary machine can be re-purposed to perform the primary operation while the other machine can be dedicated to perform the less time-consuming and less-complex secondary operation. The operator who had been running the primary machine and had been idled by its long cycle time can be re-tasked with running both machines.

In another scenario, a unit can improve workflow by being moved to an area where the primary operation is accomplished by batch processing on a turning center and the secondary operation is accomplished by batch processing on a manual mill.

Standard Features

• 8-station tool changer to eliminate manual tool changes
• Jergens ball locks to facilitate quick changeovers
• Pallet jack for machine mobility
• Compact 2.5ft x 4ft footprint

Learn more by watching demonstra- tion videos at http://bit.ly/1alfPWC.

Southwestern Industries Inc.
Rancho Dominguez, Calif.
www.southwesternindustries.com

Power Analyzer Offers Versatile Measurement Capabilities
Designed to be a rugged, handheld test instrument, the Model 806 Power Analyzer performs all the measurements needed by large-scale commercial and industrial enterprises to create an effective energy management program.

Model 806 offers the versatility of four test programs to measure and analyze both single- and three-phase electrical systems. The user selects one of the four programs – the standard Energy & Harmonics program or the optional Disturbances, Check-Meter or Fast-Check programs. With each of these programs, the user can view readouts including tables, bar graphs, and even individual waveforms of the instantaneous, minimum, and maximum values to make job-site data interpretation faster.

An instruction CD ships with the tester to assist the user in quickly learning capabilities and operation.

Features

• Single- and three-phase measurements
• Auto-configuration to the electrical system specified
• True-RMS readings for error- free testing
• Data logging with 1MB of internal memory; optional FIFO memory
• 4th current channel for neu- tral current measurements
• Auto-detect clamps for easier setup

See current promotions and special offers at http://bit.ly/74IhCz.

Ideal Industries Inc.
Sycamore, Ill.
www.idealindustries.com

Large-Scale Micro Filtration System
Many applications in the metalworking industry require oils that conform to high purity standards, such as NAS7/8 or particle sizes smaller than 3µm to 5µm. Micro-filtration systems, which can provide these high-quality filtered oils in a reliable fashion throughout long service cycles, are in demand. Moreover, these units must meet large-scale industrial application demands, while simultaneously operating economically. Bridging all of these requirements are the German-made Vomat FA 480 – 960 micro filtration systems. These full-stream filtration systems warrant a 100% separation between dirty and clean oil.

The system filter supply pump is frequency controlled, which allows for controlled and on-demand filtration. During the back-wash cycle, the filtration system continues to supply clean oil to the workpiece.

Apart from conventional sludge disposal via a sludge bag, Vomat offers also a fully automatic disposal system, called the Sedimentator. With this option, the sludge is deposited in 55-gal drums, with less than 5% fluid content remaining and ready to be picked up by a recycler.

Product Details

• Process 480 L/min to 960 L/min (126 gal/min to 254 gal/min)
• Dimensions: 1,400mm x 2,500mm x 1,200mm (55" x 98" x 48")
• Oil volume: 1,200L (320 gallons)
• Variable oil volume: 600L (160 gallons)
• Separate display compartments for dirty and clean oil
• Integrated compressor cooling system
• Adaptable to customer requirements

Filter Cartridges:

• High capacity, long lasting, back washable
• Can be used with carbide, HSS, PKD, and CBN
• Require no filtration agents

Check out the applications and system stats at http://bit.ly/1eapc09.

Oelheld U.S. Inc.
Elgin, Ill.
www.oelheld.com